YILSA: Revolutionizing Wheel Weight Production with Advanced Rotary Punch Technology
Discover YILSA's high-speed wheel weight production machines featuring rotary punch technology. Produce up to 100,000 pieces per hour with lower energy consumption and maintenance costs.
Advanced Production Technology
YILSA's wheel weight chopping and marking machines utilize rotary punch technology, which is significantly faster than traditional eccentric presses. This technology employs male and female cutters on rotating drums to chop sheet metal with precision.
Key advantages of YILSA's rotary punch technology:
- High Production Speed: Up to 100,000 pieces per hour. The wheel weight chopping and marking machine can produce 60,000 pieces of 5g or 10g wheel weights per hour with single strip feeding, and 120,000 pieces with double strip feeding.
- Low Energy Consumption: Rotary cutting and marking consumes less energy due to a smaller electric motor. The energy cost is approximately 1.37 kWh for producing 100,000 pieces.
- Waste Reduction: The machine cuts the metal strip without any material waste.
- Precision and Quality: Burr-free and smooth-edged wheel weights are produced with clear markings.
- Low Maintenance: Rotary technology reduces vibration, prolongs mold life, and lowers maintenance costs.
Comprehensive Production Line
YILSA offers a complete production line for adhesive wheel weights:
- Wire Flattening Machine: This machine processes M8 wire rod directly into 11.5 mm x 3 mm dimensions, streamlining production and reducing raw material costs by up to 50%. It eliminates the need for a decoiler in some cases.
- Wheel Weight Chopping and Marking Machine: Employs rotary punch technology for high-speed cutting and marking of wheel weights. It can mark brand logos and denominations (Fe 5 and 10) on the weights.
- Wheel Weight Taping Machine: This machine produces single drums of 5g+5g and double drums of 5g+10g, with the latter adjustable to a 5g+5g setting. Production can be monitored via a control panel.
- Wheel Weight Packaging Unit: Efficiently packages wheel weights in specified combinations at a rate of 15 boxes per hour. It attaches to the taping machine's outlet conveyor for continuous packaging.
- Decoiler Machine: YILSA offers mechanical and hydraulic decoilers that can handle coils of different weights and dimensions. The hydraulic decoiler includes a hydraulic mandrel expansion unit for automated operation and improved precision.
Advantages of YILSA Machines
- Cost-Effective: YILSA machines offer a lower initial capital investment compared to multiple eccentric press lines while providing higher production capacity.
- Compact Design: The machines have a small footprint and can be used in tighter spaces and on intermediate floors due to reduced vibration.
- In-House Production and Automation: Except for electrical and electronic components, all parts are manufactured in-house, and automation is performed by experienced staff, ensuring reliability and readily available technical support.
- Customization: The wheel weight taping machine can be produced with or retrofitted with a packaging unit. Marking drums with different logos can also be provided.
Raw Materials and Quality
YILSA provides recommendations for raw materials, ensuring that the buyer uses the correct specifications for optimal machine performance. The company also submits heat treatment and material certificates as per the contract. YILSA's adhesive wheel weights feature:
- Galvanized Coating: Enhanced corrosion resistance.
- Sharp Edges: Precise application and secure fit.
- Premium Adhesive Tape: High-quality adhesive for superior attachment.
- Weight Accuracy: Maintained within ± 0.5g per strip.
By choosing YILSA, companies can achieve faster, more precise, and more cost-effective wheel weight production.